Intelligent Digital Twin & AI for Ports & Terminals
HarborTwin™ unifies live terminal operational telemetry, predictive AI, computer vision, and interactive 3D spatial simulation into a centralized command intelligence engine.
Active Quayside Telemetry
4 Berths Synced • 12 STS Cranes
15-28%
Quay & Berth Throughput Velocity
Optimized vessel turnaround cycles
35%
Gate & Yard Congestion Reduction
Real-time automated traffic balancing
40%
Unplanned Equipment Downtime Avoided
Predictive vibration & thermal AI
100%
OEM & Legacy TOS Interoperable
Navis, COSMOS, Tideworks, SCADA & IoT
8 Core Capability Areas
Configure individual modules or deploy the integrated suite tailored to your terminal’s specific operational bottlenecks.
Port & Terminal Operations
Synchronized flow across water, berth, yard & gate
Real-time vessel, berth, yard, gate, cargo-flow and integrated operational intelligence designed to eliminate congestive bottlenecks and maximize quay throughput.
Key Highlights:
- •Vessel ETA & Dynamic Berth Allocation
- •Yard Flow & Equipment Routing
- •Automated Gate OCR & Truck Turnaround
- •Quayside Congestion Early Warning
Asset Reliability & Predictive Maintenance
Zero unplanned quayside & yard equipment downtime
High-frequency vibration & thermal condition monitoring, remaining useful life (RUL) estimation, and AI-assisted RCA/CAPA for STS cranes, RTGs, AGVs, and mobile harbour assets.
Key Highlights:
- •Continuous Sensor Health Telemetry
- •Remaining Useful Life (RUL) Forecaster
- •Automated RCA & CAPA Workflows
- •Spares & Maintenance Schedule Sync
AI Vision & CCTV Safety Analytics
Autonomous optical monitoring across 100% of terminal footprint
Next-generation edge computer vision analytics for zero-latency safety compliance, PPE validation, yard congestion detection, hazard alerts, and high-security zone monitoring.
Key Highlights:
- •Real-time PPE & Exclusion Zone Alerts
- •Container Twistlock & Damage Scanning
- •Speed & Traffic Flow Verification
- •Automated Security & Perimeter Intrusion
Sustainability & Decarbonization
Actionable ESG, shore power & emissions orchestration
Dynamic energy management, diesel-to-electric equipment tracking, automated greenhouse gas emissions intelligence, Cold Ironing (shore power) optimization, and regulatory carbon compliance.
Key Highlights:
- •Berth-Level Emissions Profiling
- •Shore Power Grid Load Balancing
- •Fuel & Energy Consumption Benchmarking
- •IMO CII & Regional ESG Reporting
Workforce & Operational Safety AI
Empowering frontline teams with intelligent assistance
AI-assisted crew onboarding, video-based skill screening, dynamic shift and gang allocation, digital standard operating procedures (SOPs), and automated safety credential tracking.
Key Highlights:
- •Dynamic Gang & Shift Roster AI
- •Augmented Mobile SOP Work Instructions
- •Automated Skill & Safety Verification
- •Fatigue & Heat Stress Preemption
3D Spatial Digital Twin & Simulation
Living 3D replica of your port infrastructure & logistics
High-fidelity interactive 3D operational visualization, real-time spatial physics, weather surge simulation, and CAPEX expansion scenario modeling before executing on-ground changes.
Key Highlights:
- •Interactive Real-Time 3D Yard Map
- •Quay Cranes & Berth Physics Modeling
- •Extreme Weather Surge Simulation
- •CAPEX Layout Scenario Sandbox
GenAI & Agentic Operations Assistant
Autonomous role-based terminal co-pilots
Context-aware conversational co-pilots for Harbour Masters, Yard Planners, and Maintenance Directors that convert complex TOS data into instant operational decisions and automated reports.
Key Highlights:
- •Natural Language TOS & Sensor Querying
- •Automated Daily Operations Summaries
- •Dynamic Shift Handover Reporting
- •Instant Incident Anomaly Explanations
Universal Data & Interop Engine
Harmonizing legacy TOS, SCADA, IoT & enterprise ERPs
Vendor-agnostic data fabric that unifies disparate terminal systems — Navis, COSMOS, CyberLogitec, Tideworks, SCADA, Gate OCR, AIS feeds, and ERPs — into a real-time data mesh.
Key Highlights:
- •Zero-Lock-in Connectors for Major TOS
- •Industrial SCADA & Modbus / OPC-UA Ingestion
- •High-Throughput Kafka Stream Processing
- •Cyber-Hardened Enterprise Data Mesh
The Modern Port Intelligence Stack
HarborTwin wraps around your existing port infrastructure without requiring costly hardware rip-and-replace, harmonizing siloed systems into an autonomous operational loop.
1. Ingest & Unify
Seamless integration across TOS (Navis, COSMOS, Tideworks), Gate OCR, SCADA, AIS, weather buoys, CCTV feeds, and vibration IoT without disrupting ongoing terminal operations.
2. Analyze & Predict
Proprietary maritime AI models perform predictive maintenance, computer vision safety detection, dynamic crane allocation, and decarbonisation tracking in real time.
3. Visualize & Automate
Live 3D Digital Twin environment paired with GenAI co-pilot agents provides executives and dispatchers with instant situational clarity and automated corrective workflows.
Why Global Terminals Choose HarborTwin
Built from ground up specifically for maritime infrastructure, avoiding the risks and delays of general-purpose software frameworks.
Pre-Built Maritime Accelerators
Bypass multi-year custom software development cycles. HarborTwin deploys with modular, field-tested maritime AI models ready for instant terminal configuration.
Zero Operational Downtime
Our non-invasive data ingestion layer sits alongside existing TOS, SCADA, and security infrastructure with zero interruption to live vessel or yard handling.
Rapid 8–16 Week Proof of Value
Validate tangible ROI, reduced turnaround delays, and asset health improvements on a selected core value stream before expanding terminal-wide.
OEM & Vendor-Neutral Architecture
Eliminate vendor lock-in. HarborTwin interfaces smoothly across multi-brand quay cranes, RTGs, AGVs, gate equipment, and third-party software suites.
Modular Progressive Scalability
Scale function-by-function, asset-by-asset, or facility-by-facility across multiple regional terminals with enterprise-grade multi-tenant architecture.
Accelerate Your Port's Autonomous AI Transformation
Schedule a confidential discovery workshop with our maritime AI architects to map high-ROI value streams and simulate your terminal layout.